CHANGE YOUR OIL REGULARLY:
Change your oil at least every 6000 miles. Oil carries debris round the
motor and if the build up of crap is left it can creep into bearings and
seals. So give your motor a fresh oil and filter change every 3 to 6
thousand miles and it will last longer.
FIT AN IN-LINE OIL FILTER:
If you want the ultimate in protection for your turbo then fit an in-line
oil filter. An in-line filter has a really fine gauze mesh that picks up
even the finest bits of dirt and still allows a runny synthetic oil to lube
yer blower properly.
GET PROPER FUELLING/IGNITION SETTINGS:
It's easy to forget the rest of your motor when you're upping the boost. But
too much air forced into your motor will make the air/fuel mix for too lean.
A lean mixture will lead to detonation. This can kill your pistons. So get
your car on a dyno. The rollers and their diagnostic equipment will tell you
how well your motor is running, so you can alter the mixture.
FIT A DUMP VALVE:
As you change gear you momentarily ease of the throttle butterfly flap. This
is like closing the door on the flow of turbo charge air. That causes the
charge air in the inlet pipes to back up against the forced flow of the
turbo and stall the turbo's compressor wheel. In severe cases this can snap
turbo shafts and puts a massive strain on the turbo bearings. As air is
stalling the turbo, it means when you come on the gas there's no positive
boost in the inlet pipes. So the turbo has to produce boost from nothing. A
dumpvalve is mounted on the air pipe from the intercooler to the engine, as
close to the throttle as possible. It's opened and closed by a vacuum feed
created by air rushing into the engine through the inlet manifold, after the
throttle flap. If the throttle is closed, the dumpvalve opens and releases
the built-up boost pressure in the turbo pipe. So the turbo still spins at
full and as soon as the throttle is open again, the dumpvalve closes and the
boost pick up is instant.